Craft distillers not only need to be knowledgeable in such arcane matters as the esoteric habits of yeast and the miraculous properties of copper; they also must be deft in navigating the complex regulatory geography. (As I once heard a tour guide at the Wild Turkey distillery explain: “How do you make bourbon? You take some moonshine, put it in a barrel, and add a bunch of federal regulations.”)
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One of the biggest obstacles facing a startup whiskey distiller is time. No matter how quickly you can turn yeast, water, and grains into alcohol, you still need to mature the product in oak barrels to get something you can legally call “whiskey.” Most big distillers use 53-gallon charred barrels, which they fill, plug, and stick in an uninsulated warehouse for a few years—or longer, depending on the qualities they’re looking for. During that time, the barrels impart color and flavor to the liquid, while absorption and evaporation remove unwanted chemicals. Eventually the distillers decide the whiskey is ready, move it into bottles, and ship them to stores.
All this waiting takes money—a lot of it, and all before you’ve sold your first bottle. If you’re an established distiller, you’re covering the upfront costs of your new batches with the profits you’re making off the finished ones. But a startup doesn’t have that sort of cash flow, which is why many new distillers start with “white” spirits like vodka and gin, then invest in whiskey once the money is flowing.
Read more at The Atlantic